xPro – S3
Vacuum Hard Coating System With New PDA III*-Technology and HiParc-Technology (optional)
The xPro – S3 is the most advanced industrial small size vacuum coating system, which includes the PDA*-technology. It is specifically designed for the deposition of high performance metallurgical coatings, such as AlCrSiN, AlTiSiN, AlCrN, AlTiN, CrN, TiC,N, TiN and many others. Such coatings are evaporated by arc onto a variety of cutting tools, dies and moulds, components and consumer products for wear, erosion and corrosion protection as well as tribological purposes. The xPro – S3 is also in a “pulsed” high power version as xPro – S3H (HiParc**) available, where the technology and power supply package enables faster deposition rates, shorter cycle times and significantly improved target utilisation.
The xPro – S3 is characterized by:
- Robust system designed for the rigorous production environment using sophisticated vacuum coating technologies.
- Rugged construction marked by an extremely advanced highly refined design.
- Extreme reliability based on intelligent straightforward design and construction.
- The broadest spectrum of coatings and coating technology available in a single system at the lowest possible cost.
- Fully automatic, computer controlled, closed loop process control providing process repeatability, reliability and a user-friendly environment.
- The coating industry’s broadest capabilities in the smallest footprint.
Technical Highlights of the xPro – S3:
- PDA III* “Plasma-Diffused-Arc” for the deposition of smooth, more compact coatings
Magnetic arc confinement MACIII*
- High target utilization
- Drastically reduced micro-particle formation
Short process time
- Increased heating capabilities
- Efficient cleaning and etching cycle
Improved coating properties
- Advanced interface formation
- Extremely clean process environment
Improved part handling and fixturing
- Safest most manoeuvrable transport carts
- Easy to load and use carts with high load capabilities
Improved software design
- Extreme ease of use
- Highly reproducible runs
- High level of flexibility for custom tailored coating solutions
- Remote control and diagnostics
Improved thermal management
- Intensive water cooling
- Double walled construction
Most reliable components
- Brand name components
- Clever integration
|Size of vacuum chamber||680 × 650 × 1,150 mm (L × W × H)|
|Coating volume||350 × 720 mm (Ø × H)|
|No. of rotary platform
|Size of rotary platform
|480 × 430 × 1,015 mm (L × W × H)|
|Pumping||2 double stage rotary vane pumps
1 turbomolecular pump
|Sources||3 large area arc evaporators|
|Power supplies||3 arc power supplies @ 210 A
optional: 400 A pulsed (HiParc**)
1 pc 10 kW dc bias power supply
|Heater||1 pcs, rated @ 12 kW each|
|Overall size||3,370 × 1,635 × 2,220 mm (L × B × H)|
|Power||80 kW, 400 V, 3 ph + N, 50/60 Hz|
|Plasma volume||350 × 720 mm (Ø × H)|
|End mills Ø 4 × 50 mm||1,340 pcs|
|End mills Ø 12 × 75 mm||480 pcs|
|Inserts ½″ x ½″ x 4 mm||2,800 pcs|
|Hobs Ø 80 × 80 mm||72 pcs|
|Hobs Ø 100 × 100 mm||42 pcs|
*PDA = Plasma-Diffused-Arc
**HiParc = High Power Pulsed Arc